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Plastic Pallet Boxes for Food Manufacturers | Heavy-Duty & Hygienic Storage

Plastic Pallet Boxes for Food Manufacturers | Heavy-Duty & Hygienic Storage

Holly Scheunig |

In food manufacturing, storage has to be hygienic, strong, and simple to clean. That’s why plastic pallet boxes are the go-to choice for bulk handling - from ingredients and WIP to by-products and returns. This guide covers the core formats food sites rely on: solid for secure containment, perforated for airflow and drainage, and drop-on lids to keep contents clean without affecting stackability.

All options are available in food-approved colours to support allergen control, workflow separation, and audit-ready processes across bakery, meat, fish, dairy, and ready-meal production.

Why Food Sites Choose Plastic Pallet Boxes

Compared to metal or timber, plastic offers a smooth, crevice-free surface that’s quick to wash down and won’t corrode. A Euro-standard 1200 × 1000 mm footprint integrates with forklifts, pallet trucks, and rotating fork attachments, with moulded runners for safe handling and stacking.

  • Hygienic HDPE construction - smooth walls, no rust, easy clean
  • Stackable with high static load ratings for space efficiency
  • Forklift-compatible runners for safe movement and tipping
  • Available in multiple colours for visual management and allergen control

Solid Plastic Pallet Boxes - Secure Containment for Wet & High-Care Tasks

Solid pallet boxes are the standard choice for wet, high-risk, or high-care products. Smooth internal walls protect contents and speed up cleaning between batches. Typical uses include dough and mix handling, trimmings and by-products, icing and inclusions, and secure storage of dry goods.

Solid Plastic Pallet Box – 600L (Food-Grade)

Smooth-walled, crevice-free construction for hygiene-critical areas. Forklift-friendly runners; stack up to six high in chilled or ambient storage.

  • Secure containment for liquids, wet mixes, and dry ingredients
  • Easy clean surfaces support BRCGS/SALSA workflows
  • Available in multiple colours for segregation

Perforated Plastic Pallet Boxes - Airflow & Drainage for Fresh Produce and Chilled Goods

Perforated pallet boxes feature ventilated sides and base to encourage airflow and drainage - ideal for fresh produce, proteins on ice, and moisture-sensitive workflows. They perform especially well in cold rooms and blast chillers where dry-down matters.

Perforated Plastic Pallet Box – 600L (Ventilated)

Ventilated base and walls for improved airflow and drainage. Robust HDPE build supports heavy loads and repeated handling across production and logistics.

  • Better moisture control for fresh produce and seafood
  • Fast clean-down with smooth interior surfaces
  • Stackable; compatible with forklifts and rotating forks

Collapsible Plastic Pallet Boxes - Space-Saving Bulk Handling

Collapsible pallet boxes fold flat to cut return-trip volume and free up storage space — perfect for distribution loops, seasonal peaks, and warehouse logistics. Perforated double-wall panels give strength without excess weight, while drop-down doors allow easy access to contents without unstacking.

Collapsible Plastic Pallet Box – 847L (FLC975)

Euro-size collapsible container for space-efficient handling in production, chillers, and transit. Built for hygiene and traceability with strap points, label holders, and ID plates.

  • Folds flat to reduce storage and return costs
  • Perforated double-wall panels; two drop-down access doors
  • Forklift-compatible base; performs from -20°C to +40°C

Drop-On Lids - Clean Coverage Without Losing Stackability

Where contents need protection from dust, debris, and cross-contamination, a drop-on plastic lid keeps boxes covered while remaining stack-ready. Food-grade polyethylene construction and smooth surfaces make cleaning simple, and colour options align with site segregation plans.

Plastic Pallet Box Lid – 600L (Drop-On)

Protective, easy-clean coverage that doesn’t interfere with stacking. Ideal in high-care areas, chilled storage, and logistics.

  • Food-grade PE, smooth and wipe-clean
  • Supports colour-coded handling systems
  • Keeps contents protected during storage and transport

Where They’re Used - From Production to Dispatch

  • Food manufacturing: bulk ingredients, WIP, trimmings and by-products
  • Meat, fish & seafood: chilled handling, ice-packed product, drainage-friendly storage
  • Bakery & confectionery: flour, sugar, inclusions and waste segregation
  • Dairy: curds, whey, and hygiene materials in wet areas
  • Logistics & warehousing: stackable bulk containers for palletised moves
  • Agriculture: produce collection, washing, and breathable storage

Key Features at a Glance

  • Euro footprint: 1200 × 1000 mm
  • Typical capacity class: 600 L (collapsible option up to ~847 L)
  • Material: food-grade HDPE (solid, perforated, or collapsible)
  • Handling: three moulded runners; forklift and tipper compatible
  • Options: drop-on lid; drainage port
  • Colour coding available for allergen/process segregation

Specify Plastic Pallet Boxes for Hygiene, Capacity & Control

Standardise on solid, perforated, or collapsible plastic pallet boxes with drop-on lids to improve hygiene, handling, and auditability across your site.

Browse Plastic Pallet Boxes or Email our team for help choosing the right format for your workflow.